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Stringing equipment for pulling 500KV transmission line four conductors

Item No.: 07052
Stringing equipment for pulling four conductors on 500KV overhead transmission line, 18 ton or 22 ton hydraulic puller, two of 2X40 KN or 4X50 KN hydraulic tensioner, SHWQN822 5 sheaves stringing blocks, 22mm or 24mm anti twisting braided steel wire rope.
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Description
Stringing equipment for pulling four conductors on 500KV overhead transmission line, 18 ton or 22 ton hydraulic puller, two of 2X40 KN or 4X50 KN hydraulic tensioner, SHWQN822 5 sheaves stringing blocks, 22mm or 24mm anti twisting braided steel wire rope.

 
  1. SA-YQ180G Hydraulic Puller
Item No. 07052
Model SA-YQ180G
Stringing capacity 1 pilot steel wire rope
Max. Pulling Force (KN) 180
Max. Continuous Pulling Force (KN) 150
Max. Pulling Speed (m/min) 5km/h
Pulling force at max. speed: 90 KN
Root Diameter of Bull wheel (mm) Φ760
Number of grooves 10
Max. Steel rope Diameter (mm) Φ30
Model of Diesel Engine Water cooled diesel engine
Power of Diesel Engine 223.5 KW
Rotate Speed of Engine (rpm) 2100
Electrical System DC24V
Weight (kg) 8000
Dimension (m) 5.78 x 2.35 x 2.82
Application: The hydraulic puller is used to pull pilot steel wire rope for conductors in overhead transmission line construction. It is fully hydraulic controlled, easily used and maintained.
Features:
  • Closed hydraulic circuit,infinitely variable speed control in both rotating directions.
  • The max pulling force for stringing operation can be preset, pulling force in the rope can be read on the line pull gauge.
  • Automatic over pulling protection system
  • Spring applied hydraulic released brake acts automatically in case of hydraulic failure to ensure safety.
  • Hydraulic oil cooling system.
  • Heat treated wear-proof bull wheels
  • With rigid axle for towing at high speed, the machine looks beautiful.
  • Hydraulic actuated pulling rope clamp for convenient reel change.
  • Integral hydraulic self-loading reel winder with automatic level wind.
 
Main Components:
  • Engine: Cummins water-cooled diesel engine. (China Joint Venture)
  • Main variable displacement hydraulic pump and main motor: Rexroth (German)
  • Reducer: R.R. (Italian)
  • Reel winder motor: Danfoss (Danish)
  • Main hydraulic valves:  Rexroth
  • Hydraulic instruments: WIKA (German)
  • Radiator: AKG (German)


2A. Hydraulic Tensioner 18 Ton capacity SA-YZ4X50
Item No. 07202
Model SA-YZ4X50
Max. Tension Force (KN) 4X50 or 2 X 100
Continuous Tension Force (KN) 4X45 or 2X 90
Max. Line Speed(km/h) 5
Max. Pulling back force (KN) 4X45 or 2 X 90
Max. Pulling back speed (km/h) 4 x 1.2
Diameter of Bullwheel (mm) Φ1600
Number of grooves 4 X 5
Max. Conductor Diameter (mm) Φ42
Model of Engine Water cooled Cummins
Power of Engine 78 KW
Rotate Speed of Engine (rpm) 2500
Electrical system: DC24V
Weight (kg) 12000
Dimension (m) 5.35 x 2.35 x 2.80
 
Application: The machine is used for stringing four or two bundled conductors or steel ropes.
Features:
  • Closed hydraulic circuit, infinitely variable pull / tension force control in both directions.
  • The max. tension / pull back force for conductor stringing operation can be preset, the tension /pull back force can be read from the tension gauge of machine.
  • Spring applied hydraulic released brake acts automatically in case of hydraulic failure to ensure line safety
  • Automatic overpull protection system.
  • Hydraulic oil cooling system. Hydraulic front jack.
  • Bull wheels lined with wear proof MC nylon lining segment.
  • Optional 4 hydraulic power outlets to control 4 sets of hydraulic reel stands.
  • Mounted on trailer with rigid axle for towing at max. speed of 15 km / h.
 
Main components:
  • Engine: Cummins water cooled engine (USA)
  • Main variable displacement pump and main motor: Rexroth (German)
  • Reducer: R.R. (Italian)
  • Main hydraulic valves: Rexroth (German)
  • Hydraulic Instrument: WIKA (German)
  • Radiator: AKG (German)
  • Quick couplings: EMB (German)


2B. Hydraulic Tensioner SA-YZ2X40B for 2 bundled conductors
Item No. 07192
Model SA-YZ 2X40B
Max. Tension Force (KN) 2X40 or 1X80
Continuous Tension Force (KN) 2X35 or 1X70
Max. Stringing Speed(km/h) 5
Max. Pullback force (KN) 2X40 or 1X80
Max. Pullback speed (km/h) 2 X 1.2
Diameter of wheel (mm) Φ1500
Number of grooves 2X5
Max. Conductor Diameter (mm) Φ40
Model of Engine DEUTZ AIR COOLED
Power of Engine 51 KW
Rotate Speed of Engine (rpm) 2500
Electrical system: DC24V
Weight (kg) 4850
Dimension (m) 4.50 x 2.20 x 2.80
 
Application: It is suitable to string two bundled conductors or single conductor in overhead transmission line.
Features:
  • Closed hydraulic circuit, infinitely variable tension force control in both directions.
  • The max. tension/pull back force for conductor stringing operation can be presetted, the tension /pull back force can be read from the tension gauge of machine.
  • Spring applied hydraulic released brake acts automatically in case of hydraulic failure to ensure line safety
  • Hydraulic oil cooling system
  • Bull wheels lined with wear proof MC nylon lining segments
  • With 2 hydraulic power outlets to control 2 sets of hydraulic reel stands.
  • Hydraulic front jack
  • Mounted on trailer with rigid axle for towing at max. speed of 15 km/h
 
Main components:
  • Engine: Deutz air-cooled diesel engine.
  • Main variable displacement pump and main motor: Rexroth (German)
  • Reducer: R.R. (Italian)
  • Main hydraulic valves: Rexroth (German)
  • Hydraulic Instrument: WIKA
  • Quick couplings: EMB
  • Radiator: AKG
  • Optional Deutz air-cooled diesel engine (Made in German) SA-YZ2X40A 07191.

3. 5 Sheaves Stringing Blocks for four bundled conductors
Item No. Model Working Load (KN) Conductor Range (mm) Material of sheave Weight (kg)
10143 SHWQN822 120 ≤36 mm All Nylon 170
Application: It is used for four bundled conductors stringing. Sheave size: Ø822 X Ø710 X 110
All the conductor sheaves  are made of high strength nylon, the central sheave is specially designed with high strength, it is good for passing both of pilot steel wire rope and conductors. 
All the sheaves are mounted on high strength heavy duty ball bearings.
The frame of stringing blocks is made of galvanized steel. Breaking Load: 3 Times of working load.
Option: The central sheave can be changed to steel sheave.



4. Anti twisting braided steel wire rope
Item No. Nominal diameter Min. Breaking Load (KN) Single strand diameter (mm) Normal T/S (N/mm²) Net Weight (kg/1000m)
18214A 24 360.00 Φ5.2 1960 1720
18212A 22 320.00 Φ4.8 1960 1500
Anti twisting steel rope is specially braided from  high strength, high flexible galvanized steel wire. The braided steel strand has high flexibility, complete stability to rotation under tension force. The wire rope is lubricated for long time usage.
It can homogeneously distribute the pressure between the elementary wires. The special rope can increase efficiency during the overhead transmission line stringing work. The rope is packed in steel drum which can be installed directly on the reel winder of puller.